Example of TWOPASS, English version =================================== release 3.7 number of exit stand (must be > 0)? <8> ---------- GENERAL INPUT DATA d (roll barrel diameter, mm) and gap (nominal roll gap, mm) HSC (roll surface hardness, Shore C) - approx range 40 to 120 KSC (roll surface material) spd (bar speed out of single pass, m/s) [*] temp (rolling temperature, ºC) - range 800 to 1200 values of KSC are: 0 (Non-graphitic steel); 0.5 (Graphitic steel); 1 (Nodular pearlitic cast iron); 1.5 (Nodular acicular cast iron); 2 (Nodular martensitic cast iron); 2.5 (Chilled cast iron); 3 (IC cast iron); 3.5 (Hi-Chrome cast iron); 4 (Tungsten carbide). [*] Continuous-linked stands only require stand 8 exit speed to be specified. - i for independent stands - c for continuous-linked stands - m to return to menu select your choice ---------------------- for stand 7 for stand 8 d? 300 roll gap? 3 d? 300 roll gap? 3 HSC? 60 HSC? 60 KSC? 2 KSC? 2 spd? 6 temp? 1000 temp? 1000 do you want to change any entries (y/n)? ---------- are you rolling stainless 18/8 (y/n)? ---------- input chemical analysis [% values]: Carbon? 1 Manganese? 1 Chrome? 1 do you want to change any entries (y/n)? ---------- do you know the geometrical load configuration at each stand (y/n)? ---------- CONFIGURATION MENU a. square -> BOXPASS -> SQ h. square -> HEX-OV -> SQ b. square -> DI/OV -> SQ c. square -> OV -> FR e. square -> OV -> RD lengths f. false round -> OV -> FR in mm ! g. false round -> OV -> RD r. round -> OV -> RD s. any section -> LOV -> FIN x. to review general input m. to return to menu d. to exit to DOS select choice ---------- square -> DI/OV -> SQ >>: where this symbol appears, ENTER sends to config menu ENTRY SECTION - FROM STAND 6 >> square side? 40 >> square radius? 8 square angle (range 90 to 97 degrees)? 90 SQ min = 25 PASS 8 lamk = 1.789437 >> nominal square side? 30 >> square radius? 6 square angle (range 90 to 97 degrees)? 92 do you want to change any entries (y/n)? ---------- Now you must choose the intermediate pass: oval or diamond? The choice depends on lamk: if current lamk is greater than upper limit UL, choose an oval; if lesser than lower limit LL, choose a diamond. If lamk is between limits (LL < lamk < UL), modify square bar (or square pass) dimensions to the nearest limit. The current situation is as follows: - entry square: 40 8 90 - exit square: 30 6 92 - UL = 1.778257 - LL = 1.702698 - lamk = 1.789437 You should use an OVAL d. for diamond o. for oval c. for configuration menu m. for main menu select your choice ---------- STH on (y/n)? ---------- current spread correction coefficients are: for stand 7 - cw = don't know yet! for stand 8 - cw = 0.115 do you want to set your own values (y/n)? ---------- RPF (ENTER=1)? ---------- 6 SQ 40 8 area 1545.062 speed 3353 ang 90 7 OV b1t h1t b1r h1r r maxw gap dnom dwor [mm] STH! 49.2 31.8 46.7 31.8 27.0 47.8 3 300 276.6 cE3 area slip speed revs temp K 25 P 44 M 1809 N 121 1119 1.028 4629 311 1000 240 430 17736 577 R% 27.57 mm^2 mm/s rpm °C N/mm^2 kN N m kW bite angle = 13.9 degrees % C Mn Cr: 1 1 1 HSC \ KSC: 60 \ 2 CONT 8 SQ lt lr maxsq r maxw gap dnom dwor [mm] 30.0 30.0 32.2 6.0 40.1 3 300 276.4 ang 92 cE3 area slip speed revs temp K 23 P 28 M 1053 N 115 863.4 1.021 6000 406 1000 224 279 10329 439 R% 22.84 mm^2 mm/s rpm °C N/mm^2 kN N m kW bite angle = 15.2 degrees lamk = 1.789437 HSC \ KSC: 60 \ 2 RPF = 1 c for config menu, m for main menu ----------